China best Chinese Manufacture Customized ABS Plastic Gear for Paper Shredder with Hot selling

Product Description

Chinese Manufacture Customized ABS Plastic Gear for Paper Shredder

Products Type

We can custom shape,size,color material and quantity for plastic gear as your requirment.

Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CZPT resistance.
6. Non-flammable,self-extinguish.  

Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound
(Any custom compound plastic is available)
Size According to samples or drawings
Color Black,white,red,green,transparent or any color according to Pantone colors
Finish High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Type Round,square,rectangular,or any nonstandard shape as request
Logo Debossed,embossed,printed logo or as request

Plastic Material Properties

Company Profile
 
Zhongde (ZheJiang ) Machinery Equipment Co.,LTD is a company integrated in design,OEM&ODM plastic&rubber&CNCparts production.We can provide the best products and service at a competitive price.

Main Products

We can provide OEM service,which means producing base on your drawings or samples,also we can design according to its application or customer`s requirments.

Order Operation Flow

We execute each step according to the operation process flow, strictly, seriously and meet the requirements of customers with good quality on time.

For Fast Quotation,Please Inform Below Details
1. Production type
2. Material specification (or let us know the using environmental)
3. Size details? (or provide drawings or samples for refference)
4. Quantity request
5. Prefer color
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Order Sample

For sample price, package information, and logisti
Customization:
Available

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Customized Request

plastic gear

What are the benefits of using plastic gears over traditional materials?

Using plastic gears instead of traditional materials offers several benefits. Here’s a detailed explanation of the advantages of using plastic gears:

  • Weight Reduction: Plastic gears are significantly lighter in weight compared to gears made from traditional materials such as metal. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Noise and Vibration Reduction: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment. Metal gears, on the other hand, tend to generate more noise and vibration due to their higher stiffness.
  • Self-Lubrication: Certain plastic materials used in gears have inherent lubricating properties, allowing for self-lubrication between gear teeth. This reduces friction and wear, eliminating the need for external lubrication and simplifying maintenance requirements. Metal gears, on the other hand, typically require lubrication to reduce friction and wear.
  • Corrosion Resistance: Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Cost-Effectiveness: Plastic gears are often more cost-effective compared to gears made from traditional materials. Plastic materials are generally less expensive than metals, and the manufacturing processes for plastic gears, such as injection molding, can be more efficient and economical for large-scale production.
  • Electrical Insulation: Plastic gears offer electrical insulation properties, which can be advantageous in applications where electrical isolation is required. Metal gears, on the other hand, can conduct electricity and may require additional insulation measures in certain situations.
  • Customization and Color Options: Plastic gears can be easily customized in terms of shape, size, color, and surface finish. This allows for branding, aesthetic preferences, or specific identification requirements in various applications. Metal gears, on the other hand, have more limited options for customization.

These benefits make plastic gears attractive alternatives to traditional materials in many applications. However, it’s important to consider the specific requirements and operating conditions of the application when selecting the appropriate gear material.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

What are plastic gears and how are they used?

Plastic gears are gear components made from various types of polymers or plastic materials. They offer unique properties and advantages compared to traditional metal gears. Here’s a detailed explanation of plastic gears and their applications:

  • Types of Plastic Materials: Plastic gears can be manufactured from different types of polymers, including thermoplastics such as acetal (polyoxymethylene – POM), nylon (polyamide – PA), polycarbonate (PC), and polyethylene (PE), as well as thermosetting plastics like phenolic resins. Each material has its own specific characteristics, such as strength, wear resistance, and temperature resistance, which make them suitable for different applications.
  • Advantages of Plastic Gears: Plastic gears offer several advantages over metal gears, including:
    • Lightweight: Plastic gears are lighter in weight compared to metal gears, which can be beneficial in applications where weight reduction is important.
    • Low Noise and Vibration: Plastic gears can provide quieter operation due to their inherent damping properties that reduce noise and vibration levels.
    • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals, making them suitable for applications in corrosive environments.
    • Self-Lubrication: Some plastic materials have self-lubricating properties, reducing the need for external lubrication and simplifying maintenance.
    • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production, due to the lower material and manufacturing costs.
  • Applications of Plastic Gears: Plastic gears find applications in various industries and systems, including:
    • Automotive: Plastic gears are used in automotive systems such as windshield wipers, HVAC systems, seat adjusters, and electric power steering systems.
    • Consumer Electronics: Plastic gears are commonly found in consumer electronics like printers, scanners, cameras, and home appliances.
    • Medical Devices: Plastic gears are used in medical equipment and devices where weight reduction, low noise, and corrosion resistance are desired.
    • Toy Manufacturing: Plastic gears are extensively used in the production of toys, including mechanical toys, hobby models, and educational kits.
    • Office Equipment: Plastic gears are employed in office equipment like printers, copiers, and scanners, where quiet operation and cost-effectiveness are important.
    • Industrial Machinery: Plastic gears can be utilized in various industrial machinery applications, such as conveyor systems, packaging equipment, and textile machinery.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the application and the mechanical properties of the chosen plastic material.

China best Chinese Manufacture Customized ABS Plastic Gear for Paper Shredder with Hot sellingChina best Chinese Manufacture Customized ABS Plastic Gear for Paper Shredder with Hot selling
editor by CX 2023-09-04