China best Hobbing Stainless Steel Cast Iron Powder Metallurgy Spur Bevel Gear with Best Sales

Product Description

Product type Sintered metal parts / Planetary Sun Drive Spur Gea
Material Stainless steel,Steel(Iron,)Brass,Copper (According to product design requirements)
Tolerance ±0.01mm
Surface Treatment As your requirement
Application Tool industry,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, light industry products, sanitation machinery, etc.
Shape Any other material and dimension depends on customers’ demand.
QC system 100% inspection before shipment
Returned Goods Managing With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Payment terms T/T at sight, Paypal, Western Union,etc.
Lead time 7-15 working days as usual,It will based on the detailed order quantity.

Why Choose Us

1.  We have professional powder metallurgy production equipment and team;
2.  We can accompany customers to develop products;
3.  Just send an idea that you want to try, you don’t even need to know what powder metallurgy;
4.  Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
5.  Our team will evaluate your inquiry and provide our offer within next 1~3 working days.
 

Order Process

1.  You send us drawing or sample.
2.  We carry through project assessment.
3.  We give you our design for your confirmation.
4.  We make the sample and send it to you after you confirmed our design.
5.  You confirm the sample then place an order and pay us deposit.
6.  We start producing.
7.  When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
8.  Trade is done, thank you!!

Additional Capabilities CAD Design Services CAM Programming Services Coordinate Measuring Machines (CMM) Reverse Engineering
 

Product Show

Some Parts We Manufacture

Self-Lubricated Bushing
Structural Parts
Gears

About Us

DERYOUNG Technology company is a professional metal parts manufacturer, which with more than 20 years of experience in the development and production of sintered metals. Each year we produce more than 100 million premium sintered metal parts for our customers. We are mainly produce oil bearing, gear, and metal parts. We support our customers in the design and material selection of sintered parts, providing the best solution for your applied parts through our specialized equipment compression molds, furnaces, handling, sizing, deburring and impregnation processes.

Design Tips: Powder Metallurgy Gears

1.  Radius > 0.25 mm is required to manufacture the die;
2.  Helical teeth should feature a helical angle < 30º in order to limit side pressure on the punches;
3.  Introduction of a draft angle > 5º in the upper diameter reduce the tooling cost;
4.  The distance between tooth root and central hub diameter must be: > 3 mm (Robust Tooling).

If you want to know more about the product, please send us a message.

 

The Powder Metallurgy Manufacturing Process

FAQ
Q: How can I get the quotation?
A: Please send us information for quote: drawing, material, weight, quantity and request,w can accept PDF, ISGS, DWG, STEP file format.
   If you don’t have drawing, please send the sample to us,we can quote based on your sample too.
 
Q: What’s your MOQ?
A: In general 1000pcs,but can accept low quantity in some special conditions.
 
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
 
Q: What about the leading time for mass production?
A: Honestly, it depends on the order quantity. Normally, 15 days to 20 days after your deposit if no tooling needed.
 
Q: What if the parts are not good?
A: We can guarantee good quality,but if happened,please contact us immediately, take some pictures, we will check on the problem,and solve it asap.
 
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

Can bevel gears be used in automotive applications?

Yes, bevel gears can be used in automotive applications due to their unique characteristics and ability to transmit power between intersecting shafts at different angles. Here’s a detailed explanation:

Bevel gears are commonly found in various automotive systems and components, offering several advantages for specific applications. Here are some key automotive applications where bevel gears are utilized:

  1. Differential: One of the primary applications of bevel gears in automotive systems is in the differential mechanism. The differential is responsible for distributing torque between the drive wheels while allowing them to rotate at different speeds, especially during cornering. Bevel gears, specifically hypoid gears, are used in the differential to transfer power from the driveshaft to the wheel axles at right angles. The compact size and high torque transmission capability of bevel gears make them suitable for this critical drivetrain component.
  2. Power Transfer: Bevel gears are utilized in automotive power transfer systems, such as transfer cases and drivelines. Transfer cases, commonly found in four-wheel drive (4WD) and all-wheel drive (AWD) vehicles, transfer power from the transmission to the front and rear axles. Bevel gears enable the necessary change in direction and torque transmission between the input and output shafts of the transfer case. Similarly, bevel gears can be used in drivelines to transfer power between differentials or between the transmission and the axles.
  3. Steering Systems: Bevel gears play a role in automotive steering systems, particularly in rack-and-pinion steering mechanisms. In these systems, bevel gears are used to convert the rotational motion of the steering wheel into the linear motion required for steering. Bevel gears help change the direction of motion, enabling the driver to control the vehicle’s steering angle. The compact size and precise motion transmission characteristics of bevel gears make them suitable for these steering applications.
  4. Auxiliary Systems: Bevel gears find application in various auxiliary automotive systems. For example, they can be used in engine timing systems to drive camshafts and synchronize valve operation. Bevel gears can also be employed in automotive differentials with limited-slip or locking capabilities, enhancing traction and vehicle stability in challenging road conditions. Additionally, they can be found in power seat adjusters, sunroof mechanisms, and other vehicle systems where torque transmission at different angles is required.

Bevel gears used in automotive applications are typically designed to withstand high loads, operate with minimal noise and vibration, and provide reliable power transmission. They are often manufactured from durable materials, such as alloy steels, and undergo heat treatment processes to enhance their strength and wear resistance.

It is important to note that the specific design and selection of bevel gears for automotive applications depend on factors such as torque requirements, space limitations, operating conditions, and cost considerations. Gear engineers and automotive manufacturers carefully consider these factors to ensure optimal performance, efficiency, and reliability in automotive systems.

In summary, bevel gears are extensively used in automotive applications, including differentials, power transfer systems, steering mechanisms, and auxiliary systems. Their ability to transmit power at varying angles, compact size, and robust construction make them well-suited for the demanding requirements of the automotive industry.

bevel gear

What industries commonly use bevel gears?

Bevel gears find applications in various industries where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the industries commonly using bevel gears:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Engineering and Manufacturing: Bevel gears are employed in mechanical power transmission systems in various machinery and equipment used in the manufacturing industry. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
  • Marine and Naval Industry: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway and Transportation Industry: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery and Robotics: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Industry: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the industries commonly using bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of applications in various industries.

In summary, bevel gears are commonly used in industries such as automotive, mechanical engineering and manufacturing, marine and naval, aerospace, railway and transportation, industrial machinery and robotics, and mining and construction. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China best Hobbing Stainless Steel Cast Iron Powder Metallurgy Spur Bevel Gear with Best SalesChina best Hobbing Stainless Steel Cast Iron Powder Metallurgy Spur Bevel Gear with Best Sales
editor by CX 2023-10-11