China factory OEM Customized POM Delrin Plastic Spur Gear/ Bevel Gear gear cycle

Product Description

Product Description

Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear
 
With more than 10yeas experience in the field of gear manufacturing, CHINAMFG can supply various kinds of gears, such like Spur Gear/ Helical Gear/ Straight Bevel Gear/ Spiral Bevel Gear/ Worm Gear. It’s equipped with CNC gear hobbing machines, CNC helical gear broaching machines, gear grinding machines and so on, and also equipped with testing equipment, such like gear profile measuring instrument, and hardness testing instrument. It has strong manufacturing ability and quality control ability, enable to supply good quality gears for customer.
 

Modulus M0.5-M12
Processing machine Forging, Machining, Hobbing teeth, Milling teeth, Shaving teeth, Grinding teeth….…
Material 20CrMnTi/ 20CrMnMo/ 42CrMo/ C45/ 40Cr/ SS304/Brass……
Heat treattment Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening
Hardness 58-62HRC
Qaulity standerd GB/ DIN/ JIS/ AGMA
Accuracy class 5-8 class

                      Spur gear                                                           Helical gear                                                        Spiral gear 
 

                       Bevel gear                                                  Internal gear ring                                  Small module gear made of brass
 

Workshop

Equipped with CNC lathe, CNC hobbing teeth machines, CNC broaching teeth machines, CNC grinding teeth machines, Carburizing and Quenchin euqipments, Teeth profile measuring instruments……
                                     

                         Workshop                                                                                                     CNC grinding teeth machines   

 

                  CNC grinding teeth machine                                                                           CNC Hobbing teeth machine
 

                   Teeth profile measuring instrument                                                                       Carburizing and Quenching 
 

                                                       

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.
 

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

                                                   

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Application: Motor, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining
Toothed Portion Shape: Spur Gear
Material: 42CrMo/20crmnti/C45/ 40cr
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

Can you provide examples of machinery that use bevel gears?

Bevel gears are widely used in various machinery and mechanical systems where torque transmission and direction changes are required. These gears are specifically designed to transmit power between intersecting shafts at different angles. Here are some examples of machinery and equipment that commonly use bevel gears:

  • Automotive Industry: Bevel gears are extensively used in automotive applications. They can be found in different parts of vehicles, including the differential gear system, powertrain components, steering systems, and transfer cases. In the differential, bevel gears help distribute torque between the drive wheels while allowing them to rotate at different speeds during turns.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications, such as aircraft engines, landing gear systems, and helicopter transmissions. They play a critical role in transferring power and changing the direction of rotation in these high-performance systems.
  • Industrial Machinery: Bevel gears are commonly employed in industrial machinery and equipment. They are used in gearboxes, speed reducers, and power transmission systems. Examples include conveyors, mixers, pumps, packaging machinery, printing presses, and textile machinery. Bevel gears allow efficient power transmission and enable the machinery to operate at different speeds and directions as required by the specific application.
  • Construction and Heavy Equipment: Bevel gears are found in construction equipment such as cranes, excavators, loaders, and bulldozers. They are integral components of the drivetrain systems, enabling the transfer of power and torque to the wheels or tracks, as well as facilitating steering and movement of the equipment.
  • Marine Applications: Bevel gears are utilized in various marine applications, including propulsion systems, marine generators, winches, steering mechanisms, and anchor handling equipment. They help transmit power efficiently and withstand the challenging marine environment.
  • Machine Tools: Bevel gears are employed in machine tools such as milling machines, lathes, and grinders. They are essential for transmitting power and facilitating the required speed and direction changes in these precision machining systems.
  • Power Plants: Bevel gears are used in power generation facilities, including wind turbines, hydroelectric turbines, and steam turbines. They play a crucial role in converting the rotational motion of the turbine blades into electrical energy by transmitting torque to the generator.
  • Mining and Material Handling: Bevel gears are commonly found in mining equipment, conveyor systems, and material handling machinery. They are used to transfer power and facilitate the movement of bulk materials, such as ores, coal, and aggregates.

These examples represent just a few of the many applications where bevel gears are utilized. Bevel gears offer versatility, efficiency, and reliability in transmitting power and changing direction in various mechanical systems across different industries.

bevel gear

Can bevel gears be used in heavy-duty machinery and equipment?

Yes, bevel gears can be used in heavy-duty machinery and equipment due to their ability to transmit high torque, handle heavy loads, and operate in various orientations. Here’s a detailed explanation:

Bevel gears are versatile and robust, making them suitable for heavy-duty applications in machinery and equipment. Here are several reasons why bevel gears are commonly used in heavy-duty applications:

  • High Torque Transmission: Bevel gears are capable of transmitting high torque between intersecting shafts. They have a large contact area, which allows for efficient power transmission without compromising strength. This makes them well-suited for heavy-duty machinery that requires high torque output.
  • Heavy Load Handling: Bevel gears are designed to withstand heavy loads, including radial loads, axial loads, and bending moments. Their sturdy construction and tooth geometry enable them to distribute the load evenly across the gear teeth, minimizing localized stress and preventing premature failure. This load-handling capability makes bevel gears ideal for heavy-duty applications that involve substantial forces and loads.
  • Various Orientations: Bevel gears can be used in different orientations, including horizontal, vertical, and angled arrangements. This versatility allows them to adapt to the specific requirements of heavy-duty machinery and equipment, regardless of the shaft orientation. Whether it’s a gearbox, power transmission system, or lifting equipment, bevel gears can be designed and installed to accommodate the desired orientation.
  • Durable Construction: Bevel gears are typically manufactured using high-strength materials, such as alloy steels or case-hardened steels, to ensure durability and resistance to wear. They undergo precise machining, grinding, and heat treatment processes to achieve the required hardness, surface finish, and dimensional accuracy. The robust construction and quality manufacturing of bevel gears make them capable of withstanding the demanding conditions of heavy-duty applications.
  • Application-Specific Designs: Bevel gears can be customized and optimized for specific heavy-duty applications. Gear designers can tailor the gear parameters, such as tooth profile, size, and material selection, to match the requirements of the machinery or equipment. This flexibility in design allows for the creation of bevel gears that are specifically engineered to handle the unique demands of heavy-duty applications.

Overall, bevel gears are well-suited for heavy-duty machinery and equipment due to their high torque transmission capability, load-handling capacity, adaptability to various orientations, durable construction, and customizable designs. By selecting the appropriate bevel gear types, sizes, and materials, engineers can ensure reliable and efficient operation in heavy-duty applications across industries such as construction, mining, agriculture, and transportation.

It is important to note that the specific design requirements and load conditions of each heavy-duty application should be carefully considered during the gear selection and design process. Consulting with experienced engineers and adhering to industry standards will help ensure that the chosen bevel gears are suitable for the intended heavy-duty machinery or equipment.

bevel gear

How do you calculate the gear ratio of a bevel gear?

Calculating the gear ratio of a bevel gear involves determining the ratio between the number of teeth on the driving gear (pinion) and the driven gear (crown gear). Here’s a detailed explanation of how to calculate the gear ratio of a bevel gear:

The gear ratio is determined by the relationship between the number of teeth on the pinion and the crown gear. The gear ratio is defined as the ratio of the number of teeth on the driven gear (crown gear) to the number of teeth on the driving gear (pinion). It can be calculated using the following formula:

Gear Ratio = Number of Teeth on Crown Gear / Number of Teeth on Pinion Gear

For example, let’s consider a bevel gear system with a crown gear that has 40 teeth and a pinion gear with 10 teeth. The gear ratio can be calculated as follows:

Gear Ratio = 40 / 10 = 4

In this example, the gear ratio is 4:1, which means that for every four revolutions of the driving gear (pinion), the driven gear (crown gear) completes one revolution.

It’s important to note that the gear ratio can also be expressed as a decimal or a percentage. For the example above, the gear ratio can be expressed as 4 or 400%.

Calculating the gear ratio is essential for understanding the speed relationship and torque transmission between the driving and driven gears in a bevel gear system. The gear ratio determines the relative rotational speed and torque amplification or reduction between the gears.

It’s worth mentioning that the gear ratio calculation assumes ideal geometries and does not consider factors such as backlash, efficiency losses, or any other system-specific considerations. In practical applications, it’s advisable to consider these factors and consult gear manufacturers or engineers for more accurate calculations and gear selection.

In summary, the gear ratio of a bevel gear is determined by dividing the number of teeth on the crown gear by the number of teeth on the pinion gear. The gear ratio defines the speed and torque relationship between the driving and driven gears in a bevel gear system.

China factory OEM Customized POM Delrin Plastic Spur Gear/ Bevel Gear gear cycleChina factory OEM Customized POM Delrin Plastic Spur Gear/ Bevel Gear gear cycle
editor by Dream 2024-04-19